Glass

Glass manufacturing depends on a precise blend of raw materials — silica sand as the structural base, soda ash as the primary flux, and limestone, dolomite, and feldspar to control durability and viscosity. PlaxRaw supplies these materials to furnace-grade quality.

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01Applications

Applications

Same soda-lime batch as the general furnace mix, with iron content held tighter (roughly 0.08-0.12% Fe₂O₃) for optical clarity across large panes.

Same soda-lime batch, but with a much larger share of recycled cullet (commonly 35-75%) displacing virgin raw materials.

Not soda-lime glass — fiberglass is typically E-glass, an alumino-borosilicate/calcium-silicate formulation with little to no soda ash.

Same soda-lime family, sourced from ultra-low-iron sand (roughly 120-150 ppm Fe₂O₃ vs. ~800-1,000 ppm standard) to maximize light transmission.

Same soda-lime batch, with deliberate colorant and opacifier additions (metal oxides, fluorosilicates) layered on top for color or opacity.

Not soda-lime glass — technical/borosilicate glass runs high-silica (70-80% SiO2) with 7-13% B2O3 replacing most of the soda ash and limestone, for thermal-shock resistance.

Same soda-lime batch, with iron deliberately raised (roughly 0.5% total iron) rather than minimized, to tint the glass green and block infrared heat.

Same soda-lime batch, with small documented metal-oxide colorant additions (iron, chromium, cobalt, selenium) added to reach specific facade tint targets.

MaterialRoleEstimated Share of Batch
Silica Sand
Silica Sand
Primary network-forming oxide
The main glass-forming oxide, roughly 60–65% of a typical furnace batch.
60-65%Fe₂O₃ 0.08-0.12%Fe₂O₃ ≤150 ppmFe ~0.5% (intentional)
Still core, but a smaller share (~54-65% SiO2 in E-glass)
Still core, and a higher share (~70-80% SiO2)
Soda Ash
Soda Ash
Primary flux
Lowers the silica's melting temperature — typically 15–18% of the batch.
15-18%
Minimal to none — E-glass isn't fluxed with soda ash
Minor — boron takes over as the primary flux
Calcium Carbonate
Calcium Carbonate
Stabilizer (CaO source)
Supplied as limestone, improves chemical durability — typically 10–13% of the batch.
10-13%
Larger role as a CaO source (~17-26% CaO)
Little to none — not a primary constituent
Dolomite
Dolomite
MgO source
Supplies MgO to prevent devitrification — typically 3–5% of the batch.
3-5%
Larger role as a combined CaO/MgO source
Little to none — not a primary constituent
Feldspar
Feldspar
Alumina source
Supplies alumina to improve viscosity and strength — typically 1–3% of the batch.
1-3%
Larger role as the alumina source (~9-17% Al2O3)
Minor alumina source
Sodium Sulphate
Sodium Sulphate
Fining / refining agent
Removes gas bubbles during melting — typically 0.5–1% of the batch.
0.5-1%
Not typically used
Not typically used
Fluorspar
Fluorspar
Auxiliary flux
Used as an auxiliary flux in some specialty glass formulations.
<0.5%
Not typically used
Not typically used
Magnesite
Magnesite
Furnace refractory material
Calcined into refractory magnesia used to line glass furnaces — not a batch ingredient itself.
—
Furnace refractory only
Furnace refractory only

Bars show the approximate share in a general soda-lime-silica furnace batch; these percentages don't apply to fiberglass or technical glass, which are a different chemistry family (see the note above).

02Common Challenges

Common Manufacturing Challenges

03Knowledge Center

Related Knowledge

Air Bubbles and Gas Inclusions

Air Bubbles and Gas Inclusions

Batch Mixing Inconsistency in Glass Production

Batch Mixing Inconsistency in Glass Production

Black Specks and Contamination

Black Specks and Contamination

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